Introduction (detailed)

 

 

Welcome to Aerotechnik Siegwart

Based on many years of experience, our comprehensive knowledge of the market and the maxim "committed to progress" we have developed a product range in the sector of ventilation and air conditioning systems which even today fulfils our standard "future technology – realised even today". Nowadays the quality of Aerotechnik Siegwart is nearly proverbially in the sector.
However the technical quality standard alone is not a guarantor for a company’s success. Market-driven prices, ability to supply, adherence to delivery dates and the skill to offer specific solutions to our customers strengthen our position in the market.


 

Headquarters in Friedrichsthal/Germany

Historical data

The history of the company Aerotechnik Siegwart is closely connected to the one of its founder and managing director Emil Siegwart, born on December 31, 1919, in the little village St. Nikolaus in the Saar region. When building small sailing boats, model airplanes and balloons, he developed technical talent already at an early age.  He was supported by his elementary school teacher Dunsbach.

To develop further, Emil Siegwart began the studies of mechanical engineering in 1938. He graduated three years later. That was followed by the military service. Siegwart served in the “Luftwaffe” and dealt with radio measuring. All too soon he was exempted of the military service in order to drive forward the development of jet power plants at the Heinkel Airplane Plant  in Stuttgart.

After the end of the war in 1945, the victorious power France took over the team of specialists consisting of 140 engineers. From this time on, the team developed jet power plants for the airplanes "Mirage" and "Caravelle". After four years in France, Siegwart returned into the Saarland, which was administrated by France. He joined the Mabag limited company, a small company acting in the domain of ventilation technology. As technical manager and later on as executive companion, Siegwart applied himself to the production of ventilation and airconditioning systems, drying engines and the manufacturing technology concerning the production of circular tubes. At this moment in time his untiring inventive genious and persistent will appeared, resulting in about 300 patents in the area of sheet metal forming and the successfully realised industrial production. Important large-scale projects such as the ventilation technology of the Olympic stadium in Munich were put into effect under the overall control of Siegwart. His tireless entrepreneurial spirit and the intention to make progress with the Mabag limited company resulted in 1971 in a joint-stock company together with the Saarbergwerke AG (Saar Mine corp.) as majority shareholder. It emerged that this was a basic error. Siegwart had to find out that the powerful partner not only limited but also constricted his freedom of action and urge to move forward. The inability to make decisions and the bureaucratic structure of the company resulted in the failure of new concepts and business initiations.

In 1975 the 55-year-old Siegwart abandoned the Mabag limited company. But instead of retiring – as most people do at this age – he founded the Aerotechnik Siegwart limited company in Friedrichsthal/Saar together with his son  Wolfgang, who just before completed his degree in mechanical engineering at the Karlsruhe University. At first they produced with 10 employees, among them some supporters from the Mabag period, on an area of 500 m². Father and son, both managing partners, together with their employees, took care of economic growth. While Emil Siegwart devoted himself to the development of new products and procedures, Wolfgang Siegwart cared about commercial direction as well as process control and optimisation. Little by little, the product range was consistently expanded and new assistants were employed, so that in 2000 the production area was 6000 m² and the staff was about 150.

In order to enable delivery at short notice and adherence to delivery dates, a computer-controlled high-rack warehouse with 3400 euro-pallet storing positions for the time being was put into service in 1985/86. In future the high-rack warehouse was expanded by further 1600 euro-pallet storing positions.

A special highlight in the year 1989 was the appliance of a “world-wide probably unique laser installation“ (Dr Reinhard Wollermann-Windgasse, managing director of the Trumpf laser technology limited company, Ditzingen; article on the occasion of the 25th anniversary of the foundation of the Aerotechnik Siegwart limited company, 14-01-2000). Emil Siegwart didn’t want to accept that for the most part the power of the laser remained unused because of the extremely short welding time. He provided the Trumpf laser specialists with the

View of the high-rack warehouse

basic idea of process engineering: One computer-based 5 kW-CO2-laser respectively supplied 5 laser stations.
 

On the recommendation of Dr Peter Müller, leader of the Saarland, Emil Siegwart, meanwhile 80 years old, was honoured by the Federal Cross of Merit for his merits on October 5, 2000. During the award, the Secretary of state for

trade and industry of the Saarland, Dr Hanspeter Georgi, appreciated especially the commitment and the entrepreneurial spirit of the successful inventor.
 

Dr Hanspeter Georgi, Secretary of state for trade and
industry, and Emil Siegwart

Emil and Wolfgang Siegwart  

In December 2000, Wolfgang Meyer joined the company as 3rd managing director. Meyer, process engineer and former managing director of Hoechst Trespaphan, will intensively take charge of production and human resource management.

In 2002, the company still focused on growth. For the time being, the production capacity was enlarged by 5000 m² by means of a new production hall and a further laser welding facility. To look ahead in a fit way, 7% of the sales volume were still invested in research and development as well as in engines and equipment.

 


Products for modern ventilation and airconditioning systems
 

Today the ventilation and airconditioning technology is an essential part of all kinds of building projects. Problems of the environmental protection, requirements in the range of manufacturing processes, hygienic demands on workrooms and conference rooms as well as the pursuit of modern convenience will also in future develop new areas of application. In the last 20 years, an allocation of tasks occured in the relatively new sector, which is still working on a manual basis to some extent. Increasing demands on both the quality standard of the installation components and lower costs resulted in a specialisation in the area of component production and plant construction. We did recognize this trend early and specialised in the development and manufacturing of components or products for ventilation and airconditioning plants. As far as the development of the products is concerned, we can rely on a long-time experience in the planning, construction and installation of ventilation plants of all types and dimensions.

We do know the problems concerning both installation and service of the plant components. Quality products must be developed through practical experience in order to stand the test in practice again. We dispose of a balanced product range. Considerable investments allowed us to cope with technical and market-oriented problems in future, too. In this way we set the course for a future-oriented production centre at an early stage.
All this can only be realised by means of teamwork and the employees must be correspondingly qualified in order to retain the standard of quality and efficiency. This is the case at Aerotechnik Siegwart.

 


The latest manufacturing methods

A high and constant quality standard requires modern production engineering with a high degree of specialization. For the most part we developed the corresponding manufacturing facilities by ourselves. We attached great importance to a high production flexibility. In connection with the use of EDP technology as far as production planning and control are concerned, the manufacturing programme guarantees an economical production which is optimal. All important interfaces of the company concerning personal organisation, process control, warehouse management as well as the control of engines and consequently quality assurance are centrally controlled by means of EDP application. The production processes are CIM-networked. Besides the assured standard of high quality we attach much importance to the economical manufacturing. Whenever possible, the sheet is cut off directly at the coil in order to avoid unnecessary cuttings. The overall conception developed by us forms an optimum of efficiency regarding the minimum refuse.



 

CIM-blade production of multi-leaf dampers

Nevertheless we can meet the diverse requirements of our customers. The duct fittings are manufactured on a multitude of hydraulic presses by means of the drawing process. The hydraulic aggregates together with the supply lines are situated in a soundproof way in the underfloor area. This measure contributes essentially to a low noise level in the production area and the outside area. In conjunction with the disposal of the sheet scrap, such a solution can be considered as ultra-modern with regard to workplace humanisation and accident precaution.

The laser-welding plant run by us essentially contributes to a further increase in quality of the products – a fact from which our customers profit due to the favourable design of the welding seams. Because of the extremely difficult and complex manner of the parts which are to be welded, we could not revert to existent procedures and plants. The path followed by us can be valued world-wide as pioneer work for the ventilation technology and sets standards which in future will be standard for quality products. Only the experienced specialist of the sheet sector can know that the spherically bent welding seams make high demands on the control of the machine. For the first time it is possible to seam stainless steel of top quality without dissociating its  microstructure  and consequently without losing its corrosions resistence. In order to save energy, it goes without saying that all heat-generating engines

Laser-welding plant

are used via heat exchangers.
 


A comprehensive product range

We offer a comprehensive range of well approved products - partly as repetition parts, partly as order-related products. In addition to the multifunctional range of multi-leaf dampers, circular air ducts (flexible and inflexible ducts) together with the corresponding fittings, our volume flow controllers dominate, too. Meanwhile these are proven on the market hundred thousendfold. As a matter of course, our shut-off and circular duct dampers, weather resistent louvers, tube silencers and insolated flexible ducts are used all over the world.